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Bottle Unscrambling Machine

TOM Group: Trusted Automatic Bottle Unscrambler Manufacturer in China

As a top-rated automation filling and packaging expert, TOM Group has been offering premium bottle unscramblers for global clients for nearly 30 years. Our bottle unscramblers can efficiently sort, orient, and feed plastic bottles into your filling line upright and orderly. Whether for small vials or large PET drums, our bottle sorting systems ensure high-speed bottle flow(up to 12000 bottles/hour) and support seamless integration with filling, capping, and labeling units.

Our Standard Bottle Unscrambling Machines

Available in various models like intelligent, compact, horizontal, and vertical, each solution delivers efficient, flexible, and easy changeover for your production needs.

Intelligent Bottle Unscrambler
1. Space-saving (improve the land use rate).
2. Low cost (highly mechanized and automated, fast and low cost).
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Delta Robot Bottle Unscrambler
Production capacity:
Single gripper: 3600 bottles/hour
Double gripper: 7000 bottles/hour
Applicable Product: This machine is suitable for loading special-shaped barrels
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Horizontal Bottle Unscrambler
Production capacity: ≤3000-10000 bottles/hour
Applicable Product: This machine is suitable for 50ml-1000ml bottles
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Vertical Bottle Unscrambler
Production capacity: ≤3000-12000 bottles/hour
Applicable Product: This machine is suitable for 50ml-1000ml bottles (special-shaped bottles can be customized)
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Small Bottle Unscrambler
Production capacity: 5000—8000bottles/hour
Applicable product: This machine is suitable for 10ml-100ml bottles
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What Makes Our Bottle Sorter Machines Different?

Wide Application

Capable of unscrambling bottles from 10 ml to 30 L, including round, square, oval, and special-shaped PET, HDPE, PP, PS, and PVC bottles.

Smart Control, Easy Changeover

All parameters are stored in the system memory. Bottle sizes can be switched with one-touch operation with less setup time.

High Speed & Stability

Equipped with a full automation and servo-driven system, they deliver up to 12,000 bottles per hour with consistent high precision.

Delta Robot Bottle Unscrambler

AI & Robot Technology

Anti-Jam & Bottle Protection

With a 15° inclined infeed and anti-scratch turntable design, they prevent bottle jamming or label damage, with automatic shutdown upon blockage detection.

Easy to Maintain

In addition to key components with a lifespan≥ 50,000 hours, these unscramblers feature a modular, floor-level design that simplifies maintenance, with no platforms or ladders required.

Technical Data

Model	Bottle Size	Capacity	Bottle Types	Features
LTL-1A Intelligent Bottle Unscrambler	10ml–30L	600 drums/h	large buckets	Compact structure, intelligent management, high degree of automation
Delta Robot Bottle Unscrambler	100ml-5000mL	single gripper: 3600 bph double gripper: 7000 bph	special-shaped barrels	Flexible picking, support for serial control, visual multi-point error correction, one-button bottle change
LPW-7A Horizontal Bottle Unscrambler	50ml–1000ml	≤3000-10000 bph	conventional shapes	Servo motor control, 100% bottle separation, intelligent photoelectric automatic detection
LPL-6A Vertical Bottle Unscrambler	50ml–1000ml	≤3000-10000 bph	large buckets (special-shaped bottles customizable)	15° tilt bottle separation and bottle fall detection
Small Bottle Unscrambler	10–100ml	8000-12000 bph	round/unconventional shapes	Upright bottle rate >99.5%, anti-clogging system with IoT sensor, low maintenance

Find the Right Unscrambling Solution

From small pharmaceutical vials to large coated plastic drums,
we provide flexible unscrambling solutions tailored to your needs, with custom specifications available on request.

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What We Offer

Integrated Automation & Smart Factory Solutions

To support global manufacturers in building intelligent, automated, and sustainable factories, TOM Group not only offers
over 1,000 types of automation equipment (covering unscrambling,filling, capping, labeling) and complete packaging lines, but also prides:

Customized Filling Solutions

Customized Filling Line Solutions

TOM Group provides tailored solutions designed for different industries such as food, beverage, daily chemical, and pharmaceutical production. Each system is engineered to meet the specific bottle types, speeds, and regulatory standards required by your production line, for the highest filling efficiency.

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Customized Filling Line Solutions

Intelligent Engineering & EPCM Turnkey Services

Our engineering team provides full-process support, from system design, manufacturing, and installation to on-site commissioning and maintenance. As a leading EPCM contractor, TOM Group delivers fully integrated smart manufacturing solutions that help you build efficient and digitalized production plants.

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Global Project Cases

We have completed over 5,000 automation and packaging projects worldwide, offering 3D overall plans, factory layout designs, equipment arrangement, and optimized logistics flows. We ensure equipment adjustment based on production pace and capacity to suit each client for enhanced process control across the entire production system.

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Why Choose TOM Group as Your Bottle Unscrambler Supplier?

At TOM Group, we provide end-to-end automatic filling lines and OEM/ODM solutions for our customers. With over successful projects in 25+ countries, we've been a trusted partner for brands and packaging companies worldwide.

Our Advantages:

Smart Factory: A 120,558 m² factory equipped with CNC machining centers and laser cutting machines, realizing 95% in-house components production.
Strong R&D Power:100+ engineers and 300+ patents drive our quick innovation in automation technology.
Certified Quality & Safety:ISO9001, ISO14001, OHSAS18001 certified and CE, UL, and FDA compliant.
Global Service Network:Provide 24/7 support and real-time system monitoring with offices across five continents and a global data service center.